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Fabric Christmas Card Envelope

Author: Nicole H  

Create a beautiful handmade fabric envelope using simple sewing techniques and coordinating Christmas fabrics. Perfectly sized to hold a 5" × 7" Christmas card, this project is a fun way to add an extra special handmade touch to your festive greetings.

The button and twine closure gives the envelope a traditional mail-inspired look, while the fabric lining creates a neat finish inside. Once you've mastered the basic construction, you can easily change the fabrics and embellishments to create reusable fabric envelopes for birthdays, weddings, celebrations and other special occasions.


What You Will Need

  • Sewing Machine
  • Fat Quarter of Christmas Print Fabric for Outer
  • Fat Quarter of Coordinating Fabric for Lining
  • Matching Sewing Thread
  • Bobbin
  • Spray Starch
  • Mini Iron or Iron
  • Wool Pressing Mat
  • Quilting Ruler
  • Rotary Cutter
  • Cutting Mat
  • Fabric Marker 
  • Pins or Sewing Clips
  • Thread Snips
  • Point Turner or Blunt Tool
  • 2 x Buttons
  • Twine
  • Hand Sewing Needle
  • 5" × 7" Christmas Card
What you need to sew an envelope

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Detailed Instructions

  1. Wind a bobbin with sewing thread to match your chosen fabric and thread your sewing machine with the same thread.
  2. Lightly spray the outer and lining fabrics with spray starch, then press using a mini iron or iron on a wool pressing mat to remove any creases and give the fabric a crisp finish before measuring and cutting.
    Press Outer Fabric
    Press Inner Fabric
  3. Using a quilting ruler, rotary cutter and cutting mat, cut two pieces of fabric measuring 16" × 8" (40.5 × 20.5 cm), one Christmas print for the outer and one coordinating fabric for the lining.
    Trim Farbic Length
    Trim Farbic Width
  4. Place the outer and lining fabric pieces directly on top of each other, carefully aligning all four edges.Fabric Right Sides Together
  5. Fold both pieces in half together so the short edges meet and finger press along the fold. This will allow both sides of the envelope points to be cut evenly and ensure the outer and lining remain exactly the same shape.Fold Farbic lengthways
  6. Along one end of the folded fabric, measure 3" (7.5 cm) from the edge and make a mark.Mark Fabric
  7. Using a quilting ruler and fabric marker, draw a diagonal line from the 3" (7.5 cm) mark to the centre folded corner.Draw Line On Angle
  8. Repeat at the opposite end, ensure both diagonal lines are going in the same direction.
    Mark Fabric along bottom
    Draw angle line
  9. Cut along both marked diagonal lines through both layers of fabric.Trim ends off with rotary cutter
  10. Once both diagonal sections have been removed, the folded fabric should form a parallelogram shape, as shown below.Remaining shape parallelogram
  11. Unfold the fabrics. You should now have the envelope shape, with a pointed flap at one end and an inverted point at the opposite end.Unfold to make envelope shape
  12. Keeping the two fabric pieces right sides together, pin or clip around the perimeter.clip fabric together
  13. Set your sewing machine to a straight stitch with a 2.5 mm stitch length.
  14. Starting along the middle of the right-hand straight edge, sew around the perimeter using a ¼" (6 mm) seam allowance, leaving a 3" (7.5 cm) opening along this edge for turning. Positioning the opening towards the centre will allow it to be hidden inside the envelope when the lower section is folded up to form the pocket. Remember to backstitch at the beginning and end of your stitching to secure the threads.
    Leave opening
    Fabric on sewing machines

    Tip: When you reach each pointed corner, stop with the needle down in the fabric and raise the presser foot. Turn the fabric to align the next edge, lower the presser foot, then continue sewing. Keeping the needle down will help hold the fabric in position while you turn.
    Stitch to corner
    turn on point
  15. Using thread snips, carefully trim and clip the seam allowance around the pointed corners, taking care not to cut through the stitching. This will reduce bulk and help the points sit neatly once turned.trim corners
  16. Turn the envelope right side out through the opening. Carefully push out the points and edges using a point turner or other blunt tool.
    Open opening
    turn right way
  17. Once turned, your envelope shape should look like this.turned envelope shape
  18. Press the entire envelope flat. Pay particular attention to the edges, points and turning opening.press project
  19. Fold the raw edges of the turning opening towards the inside by approximately ¼" (6 mm), making sure they align neatly with the sewn edge.
    fold in raw edge
    press folded edge
  20. With the lining facing upwards, measure 5½" (14 cm) up from the bottom point.mark lining
  21.  Fold the lower section upwards at the 5½" (14 cm) mark to form the envelope pocket, aligning the sides evenly.fold up lower section
  22. Pin or clip the folded section in position.clip folded bit into place
  23. Topstitch approximately ¼" (6 mm) from the edge, starting at the top of the folded section and sewing down one side of the pocket. Remember to backstitch at the beginning and end to secure the stitching.

    This topstitching secures the folded pocket and closes the turning opening.stitch down side
  24. Repeat the topstitching on the opposite side of the pocket.repeat stitching
  25. Trim all thread tails.trim threads
  26. Sew a button securely near the point of the envelope flap on the outer fabric side, using a hand sewing needle and matching thread.sew button
  27. With the outer fabric facing upwards, close the flap and measure approximately 1" (2.5 cm) down from the point, then sew the second button securely onto the front of the envelope.close flap
  28. Insert your  5" × 7" Christmas card.insert card
  29. Wrap the twine around both buttons in a figure-eight pattern to hold the envelope closed.wrap twine
  30. Your handmade fabric Christmas card envelope is now ready to give to someone special!Fabric Christmas Card Envelope

Optional Fabric Postage Stamp

Add a fun postage-inspired finishing touch to your fabric envelope using a small Christmas fabric motif and felt. This is also a great way to use up small fabric scraps from other projects.


What You Will Need

  • Small Fabric Scrap with Christmas Motif
  • Felt
  • Matching Sewing Thread
  • Fabric Scissors
  • Pinking Shears
  • Quilting Ruler
  • Fabric Marker
  • Pins or Sewing Clips

Instructions

  1. Choose a small motif or image from a piece of Christmas-themed fabric for the centre of your postage stamp. Regardless of the shape of the motif, cut the fabric into a square or rectangle, leaving enough fabric around the image so the motif sits neatly centred within the piece.
  2. Tip: Look through your fabric scraps for small individual motifs such as Santa, reindeer, Christmas trees, presents or other festive designs.
  3. Measure the fabric motif, then cut a piece of felt approximately ½" (1.25 cm) wider and taller than the motif. This will create a felt border around the outside.
  4. Using pinking shears, trim around all four edges of the felt to create the decorative zigzag edge of a postage stamp.
  5. Centre the fabric motif on top of the felt, making sure there is an even amount of felt visible around all four sides. Pin or clip the motif in position.
  6. Stitch around the fabric motif approximately ⅛" (3 mm) from the edge to secure it to the felt.
  7. Position the completed fabric postage stamp on the outer front of the finished envelope, towards the upper right corner. Pin or clip it in position.
  8. Important: Open the envelope and move the back of the pocket out of the way before sewing. Make sure you are only stitching through the front layer of the envelope so you don't accidentally sew the pocket closed.
  9. Stitch around the felt approximately ⅛" (3 mm) in from the pinked edge to secure the postage stamp to the envelope.
  10. Trim any loose thread tails. Your fabric postage stamp is now complete.
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